walk in freezer

RAC Kettering are specialists in design and construction of Coldrooms and Coldstores, in fact any area requiring temperature controlled foodsafe insulated panels and doors normally associated with food, pharmaceutical and other hygiene related industries.
Our technical advice and wealth of experience will ensure the most efficient and cost effective insulation cores suitable for your project.

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Walk-in Cold Rooms

Made-to-measure Cold Rooms

Cold and freezer rooms for all purposes

RAC Kettering designs and supplies individual cold and freezer rooms for all sectors. These include the food industry, retailers and wholesalers, hotels and restaurants, ships, research institutes, health services and mortuaries. We welcome the challenge from new sectors!

Our refrigerator and freezer rooms are turnkey deliveries that are built according to the requirements of each site and customer. The dimensions are determined for each case separately and so is the standard of the fittings. The delivery includes the floor, wall and ceiling panels and the doors, which can be chosen from our wide selection. Pressure balancing valves are included for freezer rooms. The delivery can also include the refrigeration equipment and other accessories. These include shelves, cold air curtain, windows, door curtain fan, and a whole range of accessories that make it easier to use the room and monitor the temperature. Ask our sales people for more details.

A practical design depends on its components

Erecting the cold store is easy, since all necessary fittings come with the delivery, along with clear instructions. But if you wish to make sure that erection is as fast and troublefree as possible, we will carry it out for you, or we will supervise the work.

A RAC Kettering cold room is a simple and safe choice, since all the components come from the same supplier. The dimensions can be freely chosen; they are specified separately for each customer, to the nearest 150 mm. With their modular structure and quick action locks, the cold stores are easy to alter and expand. Foodsafe facing materials and the well designed structure help to make the rooms hygienic. The CFC and HCFC free polyurethane insulation is environmentally friendly and cuts energy costs.

Suitable materials for different uses

The insulating material is rigid polyurethane which is foamed in a mould. It is free of CFCs and HCFCs and has a density of 40 kg/m3. The standard facing for the panels is 0.6 mm galvanized steel sheet, coated with white (RAL 9010) foodsafe polyester. The facing can also have a PVF2 coating or can be of stainless steel, but these need to be specified separately. For special orders thicker sheet can be used, up to 1.0 mm.

Huurre Panels represent a flexible method of construction. Huurre Panels may be installed either horizontally or vertically. The structural frame may be on either the inside or the outside. In interiors, a separate structural frame is not usually needed.

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Through our knowledge and experience in Computer Aided Design systems, RAC Kettering Coldstore Construction are able to offer advice and basic design details to clients and architects, from initial design proposals through to contract completion.

Experience has shown that early involvement at the design stage can help clarify required details and specification prior to tender stage, so providing more accurate tender information.

Using the latest Auto CAD technologies, we are able to plan our projects using the technical drawings for the building we are working on. Having this information, we are able to produce all materials with minimal disruption to our clients.

This also allows for us to identify points in any structure where we feel more increased safety procedures should be carried out, and where fire-safe materials should be used.

Composite insulated panelling provides a cost effective, quickly erected alternative to traditional building methods, particularly in areas where a hygienic and/or chilled atmosphere is required.

In the projects we undertake we use all new fibre insulation materials which are manufactured to the latest industry standards. All materials used are safety approved.

We offer many different types of insulation, a full spec can be obtained by using the contact form on the site.

All our doors are manufactured to the highest industry standards. As part of our ever expanding company we now manufacture some doors at out factory in Coatbridge. These are then distributed to our clients and installed by our skilled personnel who are committed to delivering the highest standard possible. Our doors are manufactured to the highest fire safety regulations, essential to the industry we supply to.

Hygienic and foodsafe wall cladding provides excellent finishes in areas which are not subject to tight temperature controls or temperature changes eg: Processing Areas, Abattoirs, Kitchens, Toilets, Changing Rooms, Clean Rooms, Hospitals, Nursing Homes, Hotels. Thermoformed corners not only remove sharp edges but can also provide an aesthetically pleasing rounded finish.

All our flashings are made from top grade sheet metal. These include : white antistatic foodsafe stelvetite with a strippable film, HP200 colourcoat, aluminium tread plate and stainless steel and many more. Our flashings are one of the final steps in any given project, finishing a building with a clean, presentable image.

Other services provided include Building Works, Refrigeration, Specialised Flooring, Stainless Steel Kerbing, Electrical and Mechanical Services, Plumbing Services and Painting and Decorating Works.

RAC Kettering history was established in 1970's and is now one of the UK's leading suppliers and installers of composite laminated panels, hygienic wall cladding and doors, for use in Cold Rooms, Food processing Areas, Hospitals, Low Temperature Stores and many other areas where a hygienic or chilled atmosphere is essential.

Due to increased demand over the last few years for fire protected complexes, RAC Kettering has continued to develop its skill and experience in the supply and installation of foodsafe fire panels and can offer a wealth of experience in this area.

In September 1989, the Company moved into its own purpose built facory in Kettering. The external cladding to the walls and roof of the factory were constructed of mineral wool cored panel and were installed. From this base, we now manufacture our own foodsafe flashings. Our skill and experience in our field has provided us with recommendations from all major panel and door manufacturers and from many food companies and local authorities.

Uniquely in the UK, we retain all of our trained personnel who are able to work on site to your specifications quickly, cleanly and with minimum disruption to your staff and premises. Should you require any further information or would like to discuss any particular item or idea, please do not hesitate to contact our offices by telephone or by using the contact page of the site.

RAC Kettering has been supplying sophisticated cold storage and food processing facilities to customers throughout the UK for over 25 years. In that time we have established ourselves as leaders in the field of insulated construction mainly due to our commitment to producing, erecting and servicing a top quality range of panelling systems and advanced door systems. Our cost effective construction materials are now used in practically every industrial situation. In response to the changing constructional requirements of practically all industries and recognising the Architectural and Engineering requirements of the 1990s and beyond, we at RAC Kettering have developed the composite panels which will satisfy these needs.

Supplier and Installer of all types of Food Grade and Fire Safe insulated Panels and Doors for Chill Rooms, Cold Stores and all associated Food Production Areas Our Commitment - What do you get when you install our panels and doors? A product of advanced design and consistently high quality, an international network of specialists to erect and service contracts, fast efficient construction of any type or size of construction, a finished job which guarantees your complete satisfaction and our reputation.

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Cold store installer provide high class construction of cold stores, pack houses, cold rooms and clean environments. We also provide a wide range of cold stores products including insulated sliding doors, insulated cold store doors, composite panels and insulated panels. Coldstore installer construction provides a wide range of businesses with the top class cold stores, pack houses, cold rooms and clean environments neede to suit the individual businesses exact requirements. A very personal bespoke service for the construction of cold stores, pack houses, cold rooms and clean environments using our range of insulated sliding doors, insulated cold store doors, composite panels and insulated panels is guaranteed. Cold room installer construction has been established for the last 30 years and in that time have built up a large portfolio of clients who have cold stores, pack houses, cold rooms and clean environments built by us and are totally satisfied. Our insulated sliding doors, insulated cold store doors, composite panels and insulated panels used in our contracts are all made to the highest standards and meest all statuatory regulations. For the best in the construction of cold stores, pack houses, cold rooms and clean environments then contact Coldstore constructer to discuss your requirements.

Coldroom installer are specialists in the Design and Installation of Temperature Controlled Hygienic Environments in which food and fresh goods are produced and stored. Utilising high quality insulated panels to form cold, chill and hygienic environments Cold room installer deliver high quality installations. From coldstores and hygienic food processing environments through to chilled distribution warehouses and walk-in freezers throughout the UK.

Our insulated panel wall and ceiling systems can be used for chill, coldstore, temperature controlled, freezer, food safe and hygiene safe applications within an internal temperature range of -40°C to +120°C. Our Composite Panel Partners include Eurobond, Kingspan, Paroc, Trimo and Isoclad. To meet the varied industry requirements cold store contractor work with fire-rated Mineral Fibre and Polyisocyanurate (PIR) panel cores as well as Polyurethane and Polystyrene. In addition we can also provide a range of specialist cores including Foamglass, Plasterboard and Styrafoam. Panels can be supplied in a range of RAL colours and with a variety of facings. Mineral Fibre (MF) Foamglass Polyisocyanurate (PIR) Plasterboard Polyurethane (PU) Styrafoam Polystyrene (PS) Aluminium Honeycomb When fully installed the wall and ceiling panel system can effectively perform the following functions over the lifecycle of the building. Food / Hygiene Safe Resists Moisture Ingress Firesafe System (LPS 1208) Suitable for Wash / Clean down Provides a Thermal Barrier Walk-on Ceilings Provides a Vapour barrier Lightweight Construction Provides an Airtight barrier Low Energy Operating Costs

Our insulated panel systems are wall and ceiling solutions which provide high performance temperature controlled hygienic environments for food manufacturing, distribution, chill and cold storage industries and other applications where precise temperature and hygiene safe performance is a requirement.

From first stage Food and Drink production and processing through every step of the supply chain. From coldstores and hygienic food processing environments through to chilled distribution warehouses and walk-in freezers, we provide a huge variety of end users, with solutions tailored to their individual needs.Wall and ceiling solutions which provide high performance temperature controlled hygienic environments for food manufacturing, distribution, chill and cold storage industries and other applications where precise temperature and hygiene safe performance is a requirement.

Temperature Controlled Hygienic Environments

The range of Temperature Controlled Hygienic Environments we design and install are illustrated.An equally important service we provide is the replacement or updating of existing installations. We are able to ensure continuity of production and minimise disruption.Internal insulated wall system, providing a hygiene, food safe and fire safe partition within any cold, chill, ambient or hygienic environment. Suitable for partitioning areas of differing use and fire risk. Internal insulated ‘box-within-a-box’ wall and ceiling system, providing a hygiene and food safe cold, chill and ambient environment suitable for wash and clean down. Internal Insulated ‘box-within-a-box’ wall and ceiling panel system, providing thermal, fire safe, hygiene and airtight barriers.

Cold Storage Uk understand the importance of getting your project right first time. Our Service package ensures we deliver to a high quality, on time and on budget. The complexity of building regulations, fire regulations, environmental legislation and ever more stringent conditions imposed by Insurance Companies make the design and construction of your Temperature Controlled Hygienic Environment a potential minefield. Materials and methods of construction that were industry standards only a short while ago, have today become virtually uninsurable.

However, for our customers, one of the most important elements of quality is the standard of service we offer during installation. We recognise this and ensure all aspects of the process are carefully managed and controlled. You will be assigned a Contracts Manager who provides a single source of contact and information for the customer. Well in advance of the start of installation, that individual will agree a programme with you and all key personnel. Throughout the process, the Contracts Manager co-ordinates work, constantly monitoring and reporting progress against the agreed programme. Icecape Coldstores use only skilled, well-qualified and experienced installers to ensure that the work we undertake is “right first time” and completed on programme.

Icecape coldsotre has wide experience when it comes to supplying and installing temperature-controlled rooms for all types of facilities. This specialist knowledge means we can design, deliver and install insulated walls, ceilings and doors to your exact specification. We can create cold rooms using various face material options including, white PVC “foodsafe” laminate, polyester, full range colourcoat HP200 (masterline and accent), stainless steel and grey primer. Our expert fitters have completed contracts for some of the largest manufacturing plants in the UK - frequently forming multi-chamber, multi-temperature production facilities. We can deliver and install insulated panels for walls, ceilings and doors to any industry that requires clean rooms and hygienic areas, and our clients include food factories, pharmaceutical companies and university research labs.

Icecape Ltd t/a RAC kettering supplies and fits only the highest quality panels and doors that comply with the most stringent safety regulations and efficiency standards. Our insulated cores include polyisocyanurate and rockwool to provide fire-resistance levels that are so impressive they can even reduce your insurance premiums, and a polyurethane and polystyrene core can be supplied if requested. These materials will also suppress dust, resist moisture, are vermin, rot and mould proof and are environmentally friendly because they are CFC free. Panel joints are expressly designed to provide a secure and consistent joint detail and panels are bonded using a fast-curing polyurethane adhesive that dries to form a hard, tough, non toxic layer resistant to chemicals and heat.We can provide chill and cold store (low temperature) hinged and sliding doors – manual and automatic – personnel, fire rated doors, crash doors, strip curtains, fire shutters, loading bay systems and rapid roll doors. Coldstore construction UK is committed to helping our customers select the most suitable and cost effective solution for their needs, and although we are experts at building temperature-controlled environments from scratch we also update existing facilities.

This can take the form of installing modern, operationally efficient doors or replacing worn or damaged panels. New doors can dramatically improve the flow of production from your facility so selecting the most appropriate door is extremely important to the efficiency of your operation. We know which doors are perfectly designed for applications where absolute cleanliness and high-speed are critical, such as in food processing and pharmaceutical applications. They will also meet or exceed the most stringent hygiene guidelines and maintain the sanitary integrity of clean room operations. Cold room construction will take the time and care to ensure your doors are the appropriate size and type to accommodate the temperature and traffic necessary for your particular application. Let us advise you on the best options, without obligation.

Nobody wants a crisis situation that halts business, but with the best will in the world accidents do happen. Fires, flood damage or even an aggressive break-in can strike even the most security-conscious business, usually at the most inopportune time in terms of your order book. Even if you think you have put every safeguard in place, an electrical fire or burst pipe will wreak havoc in your cold store or processing plant and lose you business. Chiller room installer understands how distressing such an incident can be, and the impact it can have on your profits, so we operate an emergency repair service if the need arises. We will aim to get your business back on track as soon as possible to keep production processes running smoothly. Our expert team will come and assess what will be needed to return production to its former level and prioritise what repairs will be required in the appropriate order for processes to return to normal. We will liase with your management and production team to work out the speediest timetable for repairs so you can fulfil promised orders and avoid losing out to a competitor.

As a production manager you will no doubt have streamlined your processes to the point where they are like a well-oiled machine. Or at least consistently worked towards this goal. What you might not realise is that the infrastructure of your facility could be holding you back. Cold house room’s years of experience and knowledge of installations for hundreds of cold stores, food factories, processing plants and laboratories allows us to provide a complete refurbishment and consultancy service that will make your facility more productive and energy efficient.

Panel Systems

RAC Kettering Coldstore have been the market leaders in design, manufacturing and installation of coldstores and chill rooms for over 25 years. Our policy of continuous development and investment has kept our products at the forefront of the coldstore industry.

This is reflected in our comprehensive customer base, which includes the UKs leading supermarket groups, pharmaceutical companies, distribution groups, food processors and food manufacturers. RAC Kettering offer a complete design, manufacturing, installation and project management service.

Design, estimating and manufacturing processes are computer aided and constantly updated to maintain the highest level of product quality and cost efficiency, benefits appreciated by our customers.

The product portfolio includes a diverse range of insulated and specialist panels from the industry standard polyurethane to the specialised mineral fibre, PIR and phenolic foam panels, which are becoming essential in the food manufacturing and food processing industry.

RAC Kettering can provide coldrooms for every application, from small to medium Packaged coldrooms incorporating integral refrigeration units, to large distribution centres and food processing factories.

Doors and Frames

RAC Kettering supply a wide and extensive range of doors, from insulated hinged and sliding doors, office style doors, To & fro doors, to high-speed low temperature doors.

All doors are successfully manufactured using modern lightweight materials and the latest manufacturing technology which has enabled RAC Kettering to produce a range of doors and frames that are user friendly, reliable, and economically priced.

RAC Kettering installation times and component replacement times have been reduced to a minimum, which means a significant reduction in cost and inconvenience to our customers.

This range of doors is the most comprehensive currently available. The variety of sizes, finishes and possible applications has made RAC Kettering one of the industrys most successful companies.

Replacement Parts / Systems

RAC Kettering offer a quick and efficient parts service to suit every application.
All parts and components are manufactured using the latest technology.

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PIR Panels

Steel faced polyisocyanurate (PIR) insulated composite panels are designed to provide fire resistance in line with Loss Prevention Council approval LPCB standard 1181. The system comprises of PIR insulation with a nominal cover width of 1160mm and in lengths up to 12m, faced on both sides with galvanised sheet steel. The facing is bonded to the PIR with a fire resistant moisture curing adhesive and panels have an interlocking joint design to facilitate rapid and accurate installation.

Panel to Panel Joint
The panels have male / female interlocking metal facings to provide a secure and consistent joint detail.

The Insulation
The PIR foam utilised in these panels is completely CFC and HCFC free and has been cured for 7 days to ensure the foam is fully stable. The long-term dimensional stability of the foam is guaranteed. The exceptional foam properties enable the production of flat panels to tolerances of +/- 0.5mm over 2m and the foam insulation is 100% with no voids

Rock Wool Panels

Steel faced mineral fibre insulated panels are designed to provide fire resistance in line with BS476: Part 22: 1987 for fire exposure of up to three hours integrity combined with two hours insulation. The system comprises mineral wool panels, 1160mm nominal width and up to 12m long. Normally faced on both sides with 0.55mm thick galvanised steel sheet.

Panel To Panel Joint
The panels have male / female interlocking metal facings to provide a secure and consistent joint detail.

The Insulation
Mineral fibre is manufactured from molten diabase volcanic rock, spun into fibres and bound using heat cured phenol formaldehyde resin (generally less than 5%). The fibres are treated with a small quantity of refined mineral oil (generally less than 5%), which acts as a dust suppressant. Mineral fibre is inert under normal applications. The core has a nominal density of 100kg/m3 and an insulation value of 0.038W/mok

Water Resistance
Mineral fibre repels liquid water due to the presence of water repellent additives. Moisture condensing from the air within the core material is less than 0.002% by volume at 95% relative humidity.

Biological
Completely vermin and rot proof and does not encourage the growth of fungi, mould or bacteria. It is suitable for use (with suitable facings) in hygienic areas.

Environment
No CFC's or HCFC's are used in the manufacture of the base material.

Bonding
Panels are bonded using a fast curing one component polyurethane adhesive which is moisture cured to a hard, tough, non toxic layer resistant to chemicals and heat. During the bonding process a slight foaming occurs, this gives better penetration into the porous materials and better filling between uneven surfaces, increasing panel strength and minimising the possibility of un-bonded areas.

Panel Facings
Panels can be manufactured with a number of facings including white PVC laminate (foodsafe), polyester, grey primer and stainless steel. Exterior finishes include HP200 plastisol and PVF2. The thickness of the coloured facings are generally 0.55mm with the grey primer being 0.50mm.

Steel faced polyurethane (PUR) insulated composite panels are designed to provide a fast, efficient and cost effective coldroom construction system. The system comprises of CFC free polyurethane panels normally faced on both sides with a 0.55mm thick galvanised steel sheet whose edges are vertically lipped by 12mm. The panels have tongue and grooved joints and are connected by a strong cam-lock system. Panels can be manufactured in lengths up to 12m and width of 1200mm.
Fire Performance
The polyurethane foam within the panels is fire retardant to BS4735: 1974. It is also classified as 'P', not easily ignitable when tested to BS476: part 5: 1979. Please note that polyurethane is combustible when exposed to flame and could contribute to the spread of fire.

The Polyurethane panel is not a fire resistant panel. Insurance legislation may restrict the use of these products. RAC Kettering accepts no liability for the suitablity of this product for your project and for insurance purposes would recommend the use of a fire rated Mineral Fibre or PIR.

Panel To Panel Joint
The panels have turned safety edges, cam-locking panel to panel with a tongue and groove insulation detail and silicone joint sealant for a clean hygienic surface.

The Insulation
The polyurethane insulation consists of a two component closed cell rigid polyurethane foam, totally cfc free blowing agents. The foam has been evaluated in combination with panel facings of steel, aluminium and GRP and has shown excellent adhesion and density distribution. The insulation is manufactured from polyol and isocyante.

Panel Facings
Panels can be manufactured with a number of facings including white PVC laminate (foodsafe), polyester, grey primer and stainless steel. Exterior finishes include HP200 plastisol and PVF2. The thickness of the coloured facings are generally 0.55mm with the grey primer being 0.50mm.

Steel faced standard density expanded polystyrene insulated panels are designed to provide a versatile, economic option to many insulation requirements where a specific fire rating is not required. The system comprises of 1200mm wide insulation panels manufactured up to 12m long, normally faced with 0.55mm thick galvanised steel sheet.
Fire Performance
All materials used in these insulation panels contains a fire retardant additive formulated to restrict the extent of burn when tested to BS4735: 1974. It is also classified as 'P', not easily ignitable when tested to BS476: part 5: 1979. Please note that polystyrene is combustible when exposed to flame and could contribute to the spread of fire.

Polystyrene Panel
The Polystyrene panel is not a fire resistant panel. Insurance legislation may restrict the use of these products. RAC Kettering accepts no liability for the suitablity of this product for your project and for insurance purposes would recommend the use of a fire rated Mineral Fibre or PIR.

Panel To Panel Joint
The panels have male / female interlocking metal facings to provide a secure and consistent joint detail.

The Insulation
The uniform structure of the cells provides good insulation value and good mechanical strength, producing an extremely durable material that will retain its performance characteristics throughout its lifespan. All panels are manufactured with a fire retardant additive.

The Polystyrene panel is not a fire resistant panel. Insurance legislation may restrict the use of these products. RAC Kettering accepts no liability for the suitablity of this product for your project and for insurance purposes would recommend the use of a fire rated Mineral Fibre or PIR.